Forging Release Agents

Forging Lubricants (Release Agents)

Specific formulas for forging, extrusion, and engraving processes

BKY Chemical Solutions work closely with our supplier Metalflow to deliver reliable speciality chemicals to a wide range of industries.

Metalflow’s hot and semi-hot forging solutions are the result of decades of experience in the field of design, development, and manufacturing of technical release agents for plastic deformation operations. Developed to ensure high performance and facilitate the extraction of the forged part, preventing premature wear and tear of the tool and mould.

Release Agents and ancillary products with a technological nature that incorporate the latest advances in lubricant formulation to optimize their application, whether it’s direct, through immersion, or through pre-coating. Our products are aromatic free and help our clients with their waste management and allow them to comply with the most demanding environmental standards.

Graphite based release agents

FORFLOW graphite based lubricants offer high performance in the most demanding circumstances. Its wide range of granulometries ensures an excellent film formation regardless of die irregularities, avoiding metal to metal contact and premature wear and tear of the mould.

1000 Range

Colloidal graphite dispersions in water that ensure high performance and prevent the presence of flames during the operation.

WATER BASED	Extrusion level in deformation	Steel	Aluminium	Brass / Copper	Titanium	Hot Forging	Semi-hot Forging
FORFLOW 1000 High requirement pieces.	Low	.				.
FORFLOW 1300 Medium requirement pieces.	Medium	.				.
FORFLOW 1700 Any severity requirement pieces.	Medium	.				.	.
FORFLOW 1800 High requirement forging processes.	High		.	.	.	N / A	N / A

3000 Range

Water-free products formulated with colloidal graphite dispersions in lowflammability mineral or synthetic oils. They guarantee an excellent protection of dies, tools and moulds.

OIL BASED	Extrusion level in deformation	Steel	Aluminium	Brass / Copper	Titanium	Hot Forging	Semi-hot Forging
FORFLOW 3000 Low complexity pieces.	Low	.				.	.
FORFLOW 3200 Medium complexity pieces.	Medium	.				.	.
FORFLOW 3400	High	.				.	.
FORFLOW 3600 Brass stamping (easy pieces).	Medium			.		N / A	N / A
FORFLOW 3800 Brass stamping (difficult pieces) and aluminium.	High		.	.		N / A	N / A

4000 Range

Powder-based products with graphite applied through electrostatic technology. Recommended for high-complexity parts that require an excellent surface finishing.

POWDER BASED

Extrusion level
in deformation

Steel

Aluminium

Brass / Copper

Titanium

Hot Forging

Semi-hot Forging

FORFLOW 4000

High complexity pieces.

Medium / High

N / A

Graphite free release agents

FORFLOW graphite free lubricants have been developed to guarantee an excellent release of any size pieces. Its innovative formulation ensures optimal work conditions creating a clean workspace.

2000 Range

Biodegradable technology free of suspended particles, based on organometallic salts in water. They improve the mould cooling and ensure an optimal level of cleanliness in the work space avoiding sedimentation problems and nozzles clogging.

WATER BASED	Extrusion level in deformation	Steel	Aluminium	Hot Forging	Semi-Hot Forging
FORFLOW 2000 Small size pieces.	Low	.		.	.
FORFLOW 2400 Medium size pieces.	Medium	.	.	.
FORFLOW 2800 Any severity requirement pieces.	Medium	.		.

5000 Range

Innovative formulas with graphite-free solid lubrication that guarantee superior results, a clean workspace and a long mould life.

WATER BASED AND OIL BASED

Extrusion level in deformation

Steel

Aluminium

Hot Forging

Semi-Hot Forging

FORFLOW 5000

High requirement pieces. Oil based.

High

FORFLOW 5200

Medium requirement pieces. Water based.

Low

Technical Ancillary Products

Complementary products formulated to be used in presses and auxiliary machinery as well as to facilitate maintenance and cleaning.

Oil Base	Base	Viscosity ISO VG	Viscosity Index
HYDROFLOW HFC Flame retardant hydraulic fluid with anti-wear properties for any application.	Water-glycol	32 – 68	> 200
HYDROFLOW HFDU Auto-extinguishable hydraulic oil with anti-wear properties for any application.	Synthetic Oil	32 – 68	> 180
HYDROFLOW HM Extreme pressure hydraulic fluid for high severity requirements, robotic and servo valve.	Mineral Oil	22 – 100	> 95
SLIDEFLOW High-pressure oil for sliding rails and gliding. Anti-rust capacities and low friction coefficient.	Mineral Oil	32 – 220	> 95
THERMICFLOW Heat transfer oils for any requirement and industry. Work temperature from -35ºC to 350ºC.	Mineral Oil Mineral Oil	30 – 60 20	> 95 70
METALCLEAN 6000 Cleaning and disinfection of tanks and circuits.	Water	N / A	N / A
METALCLEAN 6030 Daily surface cleaning to remove possible grease excess.	Solvent	N / A	N / A